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Honda Small Engine Won’t Start

GC160QHAJ

The part(s) or condition(s) listed below for the symptom Small engine won’t start are ordered from most likely to least likely to occur. Check or test each item, starting with the items at the top of the page.

Most Frequent Causes for Small engine won’t start

Cause 1Spark Plug

Inspect the spark plug for signs of wear or damage. If the porcelain insulator is cracked, an electrode is burned away or damaged, or there is heavy carbon buildup at the electrode, replace the spark plug. To determine if the spark plug is defective, use a spark plug tester. You should see a strong spark between the tester’s terminals when the engine is cranking. If there is no spark, this indicates that the spark plug is defective and should be replaced.

Parts
Spark Plug for your HondaSmall Engine
Spark Plug - Part # 1863242 Mfg Part # 7131

Small engine NGK spark plug (BPR6ES). If the engine does not start, the spark plug may be defective. The spark plug should be replaced periodically during regular maintenance.

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Cause 2Carburetor

The carburetor might be clogged. A clogged carburetor is most commonly caused by leaving fuel in the engine for a long period of time. Over time, some of the ingredients in the fuel may evaporate, leaving behind a thicker, stickier substance. This sticky fuel can clog up the carburetor and prevent the engine from starting. If the carburetor is clogged, try cleaning it with carburetor cleaner. If cleaning the carburetor isn’t effective, rebuild or replace the entire carburetor.

Parts
Carburetor for your HondaSmall Engine
Carburetor - Part # 2226430 Mfg Part # 16100-Z0J-013

Carburetor Assembly

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Cause 3Ignition Coil

The ignition coil sends voltage to the spark plug while the engine is running. If the ignition coil is defective, the engine may not start. Before replacing the ignition coil, ensure that the spark plug is working properly. If you have confirmed that the spark plug is working properly, test the ignition coil with an ignition coil tester. If the ignition coil is defective, replace it.

Parts
Ignition Coil for your HondaSmall Engine
Ignition Coil - Part # 1796209 Mfg Part # 30500-ZL8-014

Ignition coil assembly

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Cause 4Flywheel Key

The flywheel key might have sheared in half. The flywheel key is a small metal piece which fits into the crankshaft and engages with the flywheel. If the engine stops suddenly, the flywheel key breaks in half to prevent damage to the engine. To determine if the flywheel key is broken, remove the flywheel from the engine and inspect the flywheel key. If the flywheel key is broken, replace it.

Parts
Flywheel Key for your HondaSmall Engine
Flywheel Key - Part # 1796002 Mfg Part # 13331-357-000

Honda flywheel key. The flywheel key aligns the flywheel in the correct position on the crankshaft. If the engine stops suddenly due to hitting a hard object, the flywheel key shears in half to prevent damage to the engine. If the flywheel key is broken, the engine won't start.

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Cause 5On - Off Switch

The on-off switch can be tested with a multimeter to determine if it is defective.

Parts
On - Off Switch for your HondaSmall Engine
On - Off Switch - Part # 1796508 Mfg Part # 35120-ZL8-003
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